Neelgiri Machinery Global Private Limited

• The Nectar Series (Bakelite) injection molding machines by Neelgiri are specialized for thermoset plastic molding, particularly Bakelite (phenolic resins). These machines are engineered to handle the unique processing requirements of Bakelite, which is known for its heat resistance, electrical insulation, and mechanical strength.

  🔧 Key Features 1. Thermoset-Specific Design

  • Designed for non-flowing, high-viscosity materials like Bakelite.

  • Equipped with barrel and screw systems optimized for low shear and controlled heat to avoid premature curing.

  2. Special Heating System

  • Uses precision-controlled heating zones to maintain the ideal temperature range for Bakelite without degradation.

  • Barrel heaters are fine-tuned to minimize hot spots and ensure even heating.

  3. Robust Clamping Unit

  • Strong and stable clamping system designed to withstand the longer curing cycles of thermosets.

  • Incorporates high-pressure mold holding to prevent material flash.

  4. Mold Protection & Ejection

  • Features slow-speed mold closing and low-pressure mold protection to avoid damage from hard inserts or cured parts.

  • Specialized ejection mechanisms handle brittle cured parts without breakage.

  5. Control System

  • Digital PLC-based system allows precise control over timing, temperature, pressure, and curing cycles.

  • Customizable programs for various Bakelite part geometries and curing times.

 Vertical Series Injection Molding Machine by Neelgiri Machinery is part of their Vertical Slider Injection Molding Machines, designed to offer space-saving solutions without compromising on performance. These machines are particularly well-suited for applications requiring insert molding, such as automotive components, medical devices, and electrical connectors.

• Clamping Force: 120 tons

• Injection Unit:

  • Screw Diameter: Typically ranges from 32 mm to 36 mm, depending on the specific model.

  • Injection Pressure: Approximately 1,200–1,400 kg/cm².

  • Shot Weight (PS): Approximately 100–130 grams.

  • Injection Rate: Approximately 100–120 grams per second.

  • Injection Stroke: Approximately 120–140 mm.

• Clamping Unit:

  • Platen Size: Approximately 545×400 mm.

  • Space Between Tie Bars: Approximately 410×250 mm.

  • Opening Stroke: Approximately 200 mm.

  • Ejector Force: Approximately 2.7 tons.

  • Ejector Stroke: Approximately 40 mm.

• Power Consumption:

  • Pump Motor Power: Approximately 5.5 kW.

  • Heating Power: Approximately 4.75 kW.

  • Total Power: Approximately 10.25 kW.

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• Available tonage starts from 15 Ton to 250 Ton.
• We have different series like standard , Single Slide , Double Slide ,Rotary.
• Space-saving, energy-efficient, and high-precision moulding performance.